Soap production

Thanks to the support and experience of three generations we are able to offer a wide range of continuously developing products with multiple possibilities for customization both of soap and packaging.
The base paste is introduced into the mixer in which they are added all the ingredients needed for each job while the blades spin to mix.
The mixture is passed into the laminator which makes the same compact and homogeneous.

The soap laminate is sent, via a conveyor belt, into the extruder machine (previously heated to between 40° and 60° C; the temperature can vary from product to product) that, in a first step creates chips coming into the vacuum chamber required to maintain the soap compact and avoid the formation of air bubbles inside it, and after the second pass, the soap is extruded from the extruder machine in a continuous bar.
The bar is cut by a cutter blade placed inside the cutter machine where the extent necessary was previously set.

The soap flows on conveyor belts equipped with photocells and sensors that stop the machine in case of absence product or discard the excess product sending it back to the extruder machine where it is reprocessed.
The last step is the molding of the soap which takes place in the printer machine where inside is mounted the mold which gives shape and weight to the soap.

The mold is previously cooled by a freezer and the soap is printed between - 9 ° and - 15 ° C (again, the temperature can vary from product to product).
After molding, the excess soap (burrs or heads) is sent again in the extruder machine via conveyor belts to be reworked.

The soap printed is brought outside of the printing machine by a conveyor belt and arranged in baskets or cartons. According to the customer request, the soap can be sold naked or packed.
Once production and/or packaging are over, the cartons containing the finished product are placed on pallets and then packed in a particular film through a special machine. The pallets are then placed in warehouse, away from walls, sources of heat and light and at temperatures not exceeding 27°, waiting to be loaded onto trucks.

Each production is identified by a batch composed by a sequence number + the current year. Example: 1/19 - 2/19 - 3/19- 4/19 etc.
Each packaging is also identified by a batch number but the procedure to define it changes according to the type of packaging.

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